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Spray Dried Detergent Powder Process Equipment/Detergent Making Machine/High Pressure Spray Dryer

FOB Price:	US$25,000.00-45,000.00 / Set
Min. Order:	1 Set

Min. Order	FOB Price
1 Set	US$25,000.00-45,000.00

Port:	Shanghai, China
Production Capacity:	4 Sets/Month
Payment Terms:	L/C, T/T

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Product Description

Company Info

Basic Info.

Model NO.

YPG

After-sales Service

Online Technical Supporting

Warranty

1 Year

Type

Spray Drying Equipment

Application

Slurry

Fuel

Gas

Operating Pressure

Atmospheric

Roller Number

Single Drum

Cloth Membrane Forms

Top Feed

Fluid Bed Drying Equipment Type

Horizontal Fluid Bed

Vacuum Drying Equipment Type

Plate Vacuum

Condition

New

Trademark

ZHENGAN

Transport Package

Seaworth

Specification

5-5000kg

Origin

Changzhou

HS Code

8419399090

Product Description

Hi, I am Joanna

And now working for Changzhou ZHENXING Environmental Technology Engineering Co., Ltd.

I know you are looking for good-quality dryer equipment.

Any questions about the drum dryer feel free to contact me, I would like to offer you full technical support and online video service, it will help you to know about the full drying system very well.

So our company can be a good choice, WHY?

You may be interested in the following information:

^{Detail of equipment, instruments. Brands.}
^{Detail of the construction material.}
^{Detail of automation}
^{Whether or not it includes assembly.}
^{Startup and guarantees.}
^{Process parameters.}
^{Percentage of product loss.}
^{Quality parameters of the final product.}
^{Recommended operating time between power line CIP ("Clean In Place").}
^{Information plans for civil works, indicating necessary dimensions and levels, loads on slabs and bases, etc.}
^{The layout of the installation.}
^{Instruction manual for operation and maintenance.}
^{List of spare parts.}

Introduction

^{During spray drying of feed liquid, tremendous energy and mass transfer occur within an extremely short time. Concentrated liquid drops leave the atomizer at the speed of 100-200m/s. Most moisture is removed from the retarding travel of liquid drops; and during this travel, fog drops lose initial velocity, and are carried away by dry air. Small liquid drops have 90% moisture evaporated at 0.5m away from the atomizer; while about 1.5m travel is required for big liquid drops.
In the full process of drying, the temperature of liquid drops is between surrounding air temperature and wet bulb temperature; and after atomization, the temperature of liquid drops will rise to be slightly higher than wet bulb temperature immediately. The evaporation of moisture from the surface of liquid drops starts from the constant-speed drying stage. At this stage, liquid drops are still fluid, and moisture in liquid drops is easy to move from inside to the surface of liquid drops, maintaining surface moistened.
At the later drying stage, the moisture content reaches a critical value, liquid drops lose the characteristic of fluid and become wet solid, and encrustation forms on the surface. In such a case, steam is produced because the received heat is bigger than the momentum of moisture movement, so the internal pressure further rises and makes the shell break. This stage is featured by the sudden appearance of a humidity gradient in the radial direction of liquid drops. Moisture passes through the inside of particles and diffuses outwards, and the drying rate begins to drop. Therefore, this stage is called as retarding stage.
Spray drying has been widely applied in each industry in recent years due to the removal of moisture within an extremely short time.
Its process flow is as shown below:
Clean air after filtration is heated by means of the heat-transfer oil heat exchanger to about 250°C with 310°C heat-transfer oil provided by a natural gas heat-transfer oil furnace and is then sent with a blower fan to the orifice-plate hot air distributor on the top of the drying tower. The hot air distributor distributes hot air evenly and makes hot air flow from top to bottom of the tower in parallel. Dried feed liquid is sent with plunger pump into the pressure spray gun on the top of the tower, and becomes innumerable conical fog drops under the function of the pressure spray gun. Fog drops and hot air flow down inside the tower, transfer heat and mass quickly, become dry powder, flow together with tail gas from the bottom of the tower to the built-in fluidized-bed on the bottom of the tower prior to continuous drying until the moisture is up to standard, and then, enter into the packing bag from the central discharging pipe. The fluidized bed dries the air and collects tail gas; the air-dried and tail gas collected will flow into cyclone cluster, then through draught fan, they will access wet scrubbing tower for dust removal prior to being evacuated. The powder lot at the bottom of the cyclone cluster enters into the top of the tower for condensation and granulation by means of a compressed air delivery system, and the excessive power lot is sent to the wet scrubbing tower for dissolution and recycling. Refer to the flow chart for details.}

FEATURES

1. Rapid drying speed. The surface area of the material will be enlarged greatly when liquid raw material is atomized and 95% - 98% of water can be evaporated instantly in the hot airflow. The drying time only needs to take several seconds. This dryer is especially suitable for heating-sensitive materials.

2. The finished product is a ball granule with a uniform size. Its fluidity and solubility are good. The quality and purity of the product are very high.

3. Depending on the characteristics of raw material, the dryer can use hot air to dry or use cool air to granulate.

4. Simple and stable operation. The control system is convenient which is easy to realize automatic operation.

Application

Chemical industry:
Sodium Fluoride (Potassium ), Alkaline Dyestuff And Pigment, Dyestuff Intermediate, Mn3o4, Compound Fertilizer, Formic Silicic Acid, Catalyst, Sulphuric Acid Agent, Amino Acid, White Carbon, etc.

Food Industry:
Fatty Milk Powder, Protein, Cocoa Milk Powder, Substitute Milk Powder, Egg White (Yolk), Food And Plant, Oats, Chicken Juice, Coffee, Instant Dissoluble Tea,Seasoning Meat, Protein, Soybean, Peanut Protein, Hydrolysate, Sugar, Corn Syrup, Corn Starch, Glucose, Pectin, Malt Sugar, Sorbic Acid Potassium, and etc.

Pharmaceutical Industry:
Chinese Traditional Medicines, Pesticide, Antibiotic, Medical Drinking Agent, etc.

Plastics and Resin:
AB, ABS Emulsion, Uric Acid Resin, Phenolic Aldehyde Resin, Urea-Formaldehyde Resin, Formaldehyde Resin, Polythene, Poly-Chloroprene, And etc.

Detergent:
Common Washing Powder, Advanced Washing Powder, Soap Powder, Soda Ash, Emulsifier, Brightening Agent, Orthophosphoric Acid, etc.

Ceramic:
Aluminum Oxide, Ceramic Tile Material, Magnesium Oxide, Talcum, etc.

Other: Calmogastrin, Hime Chloride, Stearic Acid Agent, etc.

_{Material and liquid conditions}

^{1. Name of material: detergent slurry
2. Initial solid content: 45%
3. Evaporation capacity: 150kg/h
4. Inlet air temperature: 190°C (adjustable)
5. Outlet air temperature: 85°C (adjustable)
6. Heating method: heat-transfer oil heat exchange/or steam/or Natural gas/or electric
7. Recovery method: fluidized bed central pipe discharging
8. Dedusting method: cyclone cluster + wet scrubber
9. Installation: indoor}

_{Process conditions
Atomization method: high-pressure nozzle
Fog droplets and hot air contact method: parallel flow
Heat source and heating method: electric heating
Dust removal method: Two-stage cyclone +fluid bed cooling+scrubber}
_{Product collection method: discharger}
Installation and Commissioning and Training:

1. Buyers arrange installation and debugging by themselves under a manual book from the supplier.

2. If the buyer requires engineers from the seller's party, the buyer should arrange the following items:

(A)Within 30 days after the machines are delivered to the buyer's factory, the buyer shall inform the seller to arrange engineers to the buyer's factory for installation, commissioning, test, and training machine operators.

(B)The buyer should provide the engineers(1-2 person) the boarding and lodging, transportation during the engineer's stay in the buyer's country, and round trip air ticket and visa fee for the engineers. Besides, the buyer should pay the money as salary for one engineer per day.
Project

Company Information
ZHENXING was founded in 1993. We are specialized in the development and manufacturing of dryers, mixers, granulators, grinders, etc. Our company has cooperated with a number of research institutions since 2007 and we have established the largest sludge drying equipment testing center in China. All Dryer is widely applied in all kinds of industrial fields.

Address: Zheng Lu Zhen Ning He Cun, Tianning District, Changzhou City, Jiangsu Province

Business Type: Manufacturer/Factory

Business Range: Agriculture & Food, Industrial Equipment & Components, Manufacturing & Processing Machinery

Management System Certification: ISO 9001

Main Products: Drum Dryer, Flash Dryer, Spray Dryer

Company Introduction: We are a Chinese spray dryer, drum dryer, flash dryer, and all kinds of drying machine manufacturer and supplier, we are specialized in the development, manufacturing, and installation of dryers, mixers, granulators, grinders, conveyors, sieves and etc.

We are certified with the ISO9001 quality management system. We follow a strict quality control procedure and we provide high-quality products with prompt after-sales services and technical supports.

Our drying equipment has been exported to North America, Pakistan, India, Vietnam, Russia, and other countries.

I am a trustworthy and reliable industrial dryer specialist, a leading manufacturer of drying fields based in Changzhou China. With more than 10 years of experience in designing and fabricating the dryer machine.

I understand that drying technology and quality are the key to meet with the production capacity requirement, and the dryer working performance well is our aim, which is why in DRYING TECHNOLOGY I always put the needs of our clients first.

What do I do?

I am focusing on providing the industrial drying system, which includes the spray dryer, flash dryer, drum dryer, vacuum harrow dryer, high-temperature rotary calcining dryer, mesh belt dryer, continuous tray dryer, pigment production line.

Our related factory has extensive experience in exporting to the USA, Russia, Malaysia, India, and North America.

Why choose me?

To provide you with the most cost-effective drying solutions.

Offer you 24hour online free technical support.

Offer you full support on design, fabricate, installation service.

The updated production schedule is for you in real-time.

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