High Speed Centrifugal Spray Dryer for Making Collagen Peptide Powder

• Customization: Available
• After-sales Service: Online Technical Supporting
• Warranty: 1 Year
• Model NO.: LPG
• Material Status: Solution, Cream
• Atomization: Rotary Atomization
• Flow: Parallel Flow
• Heat Source: Electricity, Steam, Coal Gas, Natural Gas, Fuel
• Type: Centrifugal Spray
• Iniet Temperature: 140-350 Automatic Control
• Outet Temperature: 80-90
• Dried Powder Restoring Rate(%): >=95
• Atomization Method: Centrifugal
• Fog Droplets and Hot Air Contact Method: Parallel Flow
• Heat Source and Heating Method: Electric Heating
• Dust Removal Method: Two-Stage Cyclone
• Product Collection Method: Discharger
• Transport Package: Seaworth
• Specification: 5-5000kg
• Trademark: ZHENGAN
• Origin: Changzhou
• HS Code: 8419399090
• Production Capacity: 4 Sets/Month
• Package Size: 30000.00cm * 1800.00cm * 1700.00cm
• Package Gross Weight: 750.000kg

Product Description

 

 

 

 

Some key information

Before you buy, I would like to share some valuable information. 
Based on our experience serving clients, our technical team is fully capable of meeting your requirements in terms of production capacity, quality control ability, and design solutions. 
Our extensive customer base in the Russian market is a testament to our after-sales service capabilities from overseas.
Be honest to say, our quality management system has been supporting our market share in the international market and is also one of our invisible competitive advantages.

The spray dryer is a complicated drying system that is not a standard machine. Its parameters are not fixed, and most of the data have to be adjusted during the debugging process. Sometimes, the operation method has to be adjusted according to the environmental conditions. Based on this, a highly experienced engineer is very important during the debugging stage. Even if the material is the same as sodium silicate, the operating parameters may not be the exact same as the last time in a different location. Questions such as how much hot air is required, how much heat is needed, what fan model is suitable, and how to set up the control system under real environmental conditions are all related to experience.

Here's an introduction to how a spray dryer works for collagen peptide production:

1. Collagen Peptide: Collagen is a protein found in the connective tissues of animals, including humans. Collagen peptides are hydrolyzed collagen, which means they are broken down into smaller, more easily absorbable peptides. These peptides are often used in various applications due to their potential health benefits for skin, hair, and joint health.

2. Liquid Collagen Solution: The process begins with a liquid collagen solution or suspension. This solution typically contains collagen peptides, water, and possibly other ingredients such as preservatives or flavorings.

3. Atomization: The liquid collagen solution is pumped into the spray dryer chamber. Inside the chamber, the solution is atomized into tiny droplets. This atomization process can be achieved using various methods, such as pressure nozzles or centrifugal atomizers. The goal is to create a fine mist of liquid.

4. Drying: The mist of liquid collagen is introduced into a hot drying chamber. The drying chamber is maintained at a controlled temperature, which is typically above the boiling point of the liquid but below the temperature that would denature or damage the collagen peptides.

5. Evaporation: As the mist of liquid droplets enters the hot chamber, the water content rapidly evaporates due to the high temperature and the flow of hot air. This process transforms the liquid droplets into solid particles.

6. Powder Collection: The dried collagen particles are then collected in a cyclone separator or other collection device at the bottom of the drying chamber. The collected powder can be further processed and packaged for distribution.

Advantages of Spray Drying for Collagen Peptides:

1. Preservation of Bioactivity: Spray drying is a gentle drying method that can help preserve the bioactivity and functionality of collagen peptides.

2. Consistent Particle Size: It allows for the production of collagen peptide powders with consistent particle sizes and properties.

3. High Productivity: Spray drying is a continuous and high-throughput process, making it suitable for large-scale production.

4. Ease of Handling: Collagen peptide powders are easy to handle, store, and incorporate into various products.

5. Customization: Manufacturers can customize the properties of the collagen peptide powder, such as particle size, solubility, and flavor.

Spray drying is an efficient method for producing collagen peptide powders that are widely used in dietary supplements, skincare products, and functional foods. It enables the conversion of liquid collagen solutions into easily transportable and versatile powdered forms while maintaining the integrity of the collagen peptides.

Spray Dryer Advantage
1.Efficient drying process: our spray dryer offers an efficient and effective way to dry liquids and create powders. The drying system be designed with broom device, by atomizing the liquid into small droplets and exposing them to high temperatures, the water is quickly evaporated, leaving behind a dry powder. This process is much faster than traditional drying methods and can help increase productivity and efficiency for businesses.

2.High quality powder: the spray dryer what we supplied with special Volute and hot air Distributor: The hot air volute shell of the main tower adopts an accelerated structure, which makes the hot air effectively pressurize the materials when entering the tower, and the orderly cyclone drops , to prevent the material atomized droplets from returning to the top, hot melt coking and deterioration, it can achieve consistent product quality every time. The process ensures that the liquid is dried evenly and thoroughly, resulting in a uniform powder that meets exacting specifications.

3.Hygiene: the dryer designed and constructed with materials that meet drying standard, Wall dust removal system rotary purge device be installed and easy to clean to ensure hygiene.

4. Safety: the dryer be equipped with safety features, Disc rupture/explosion proof systems, fire protection, and emergency shutdown systems, to ensure operator safety and prevent damage to the equipment.

5. Reliability: The dryer be reliable and durable, with low maintenance requirements, and a long service life.

6. Control: the control system that allows for accurate monitoring and adjustment of process parameters, for example inlet temperature, air flow rate and feed rate.

7. Environmental: The dryer to be designed with consideration to environmental concerns, especially in minimizing emissions and reducing energy consumption

8. After sale service: with low maintenance requirements, and a long service life. 24 hours online calling, the technical support from the local market, and the technicians will offer door to door service to help the customer to find solutions.

Product Description

 

LPG Series High Speed Centrifugal Spray Dryer 

Centrifugal spray dryer is the most widely used drying technology in drying technology.

In the spray dryer, the liquid to be dried is sprayed in the form of mist. The minute droplets are readily evaporated and get converted into solid particles, which fall to the bottom of the chamber.
The vapors are transferred into the separator where the fine dry particles which are carried along with the vapors' are separated and collected. Spray dryers are available in many forms and designs.
A typical spray dryer consists of a drying chamber which is just like the cyclone separator, so as to ensure the good circulation of air to facilities heat and mass transfer and also to ensure that the dried particles are separated by the centrifugal action.
It helps simple and effective drying of liquid or suspension materials. In addition, during the drying process, the user can control the temperature of the dried product, form the grain for them exactly as required for production.
The device has advantages compared to conventional drying equipment: hot air is put into the dehumidifying filter to help quick drying time; Product quality is improved; continuous machine operation, complete automation, simple operation, easy maintenance, low labor costs; The device is designed to suit a wide range of products, especially temperature-sensitive materials.

Installation and Commissioning and Training:

1. Buyers arrange installation and debugging by themselves under a manual book from the supplier.

2. If the buyer requires engineers from the seller's party, the buyer should arrange the following items:
(A)Within 30 days after the machines are delivered to the buyer's factory, the buyer shall inform the seller to arrange for engineers to the buyer's factory for installation, commissioning, testing, and training of machine operators.
(B)The buyer should provide the engineers(1-2 person) the boarding and lodging, transportation during the engineer's stay in the buyer's country, and round trip air ticket and visa fee for the engineers. Besides, the buyer should pay the money as salary for one engineer per day.
 

You may be interested in the following information:

• Detail of equipment, instruments. Brands.
• Detail of the construction material.
• Detail of automation 
• Whether or not it includes assembly.
• Startup and guarantees.
• Process parameters.
• Percentage of product loss.
• Quality parameters of the final product.
• Recommended operating time between power line CIP ("Clean In Place").
• Information plans for civil works, indicating necessary dimensions and levels, loads on slabs and bases, etc.
• The layout of the installation.
• Instruction manual for operation and maintenance.
• List of spare parts.

Product Parameters

Material and liquid conditions

Material Name:	liquid or slurry
Water evaporation:	max 5 tons/h
Dry powder output:	depending on the proportion of material
Liquid input amount:	max 10 tons/h
Liquid temperature:	20ºC (normal temperature)
Drying  temperature:	150ºC
Heat source:	steam/ gas/LPG gas/Coal

Process conditions

Atomization method:	centrifugal
Fog droplets and hot air contact method:	parallel flow
Heat source and heating method:	electric heating
Dust removal method:	Two-stage cyclone
Product collection method:	discharger

Series Product Properties

Dimension/Model	LPG-5	LPG-25	LPG-50	LPG-150	LPG-200-2000
Iniet Temperature ^oc	140-350 automatic control
Outet Temperature ^oc	80-90
Max.Evaporation Capacity (kgh)	5	25	50	150	200-2000
Atomizing Method	compressed air transmission	mechanical transmission
Revolubion (r.p.m)	25000	18000	18000 15000		8000-1500
Diameter of Atomizing Disc(mm)	50	120	120	150	180-240
Heat Source	electricity	steam+electricity		steam+electricity, oil,oil fuel,hot air furnace
Max.Heatng Power (kw)	9	36	72	99
Overall Dimensions ( L*W*H )m	1.8*0.93*2.2	3*2.7*4.26	3.5*3.5*4.8	5.5*4*7	Depends on actual situation
Dried Powder Restoring Rate(%)	>=95

 

Detailed Photos

 

Application Scenario

 

 

 

Product Presentation

 

 

 

Company Profile

ZHENXING was founded in 1993. We are specialized in the development and manufacturing of dryers, mixers, granulators, grinders, and etc. Our company has cooperated with a number of research institutions since 2007 and we have established the largest sludge drying equipment testing center in China. All Dryer is widely applied in all kinds of industrial fields.

We are certified with the ISO9001 quality management system. We follow a strict quality control procedure and we provide high-quality products with prompt after-sales services and technical supports.

Our drying equipment has been exported to North America, Pakistan, India, Vietnam, Russia, and other countries.

I am a trustworthy and reliable industrial dryer specialist, a leading manufacturer of drying fields based in Changzhou China. With more than 10 years of experience in designing and fabricating the dryer machine.

I understand that drying technology and quality are the key to meet with the production capacity requirement, and the dryer working performance well is our aim, which is why in DRYING TECHNOLOGY I always put the needs of our clients first.

 

 

 

Certifications

FAQ

What do I do?

I am focusing on providing the industrial drying system, which includes the spray dryer, flash dryer, drum dryer, vacuum harrow dryer, high-temperature rotary calcining dryer, mesh belt dryer, continuous tray dryer, pigment production line.
Our related factory has extensive experience in exporting to the USA, Russia, Malaysia, India, and North America.

Why choose me?

To provide you with the most cost-effective drying solutions.
Offer you 24hour online free technical support.
Offer you full support on design, fabricate, installation service.
The updated production schedule is for you in real-time.